Great thread for a perfect little system. Nicely done HydroRed.!
I had a hydrofarm system which was very similar with a more shallow res. I think it was one of the first models they made. "Emily's/ Amelias garden maybe? I believe Ed Rosenthal designed it. Great little setups.
I have a few tips for issues I've seen come up in the thread.
First when using coco/coir . You can line the bottom of the pots with a mesh/screen or a piece of poly vent/furnace filter material. It will help slow down the loss of coir and plugging of your pump.Roots will still grow through it fine. Make sure its a safe material.
Like HydroRed said. Always wash/rinse your hydroton or you'll have orange dust residue in your pumps, air stones, res, pots, and tray.
When cutting holes in rigid or semi rigid tubs/plastic. A heat gun can be used to effectively soften a spot, making it much less vulnerable to cracking while you use the hole saw in reverse is best. Slower if you have an adjustable drill speed. Sometimes with the heavier material you might need to re-heat. Practice with the heat gun First! Several times.! Use an old tub lid or broken one.
I lined my 6inch pots with poly grow bags in my E and F, it offset the holes and kept the hydroton in a bit better. Afterwards, cleaning the pots was much easier, and the bags I'd throw in the old washing machine after a quick dunk to rinse em off in a 10% bleach / water solution..
Great stuff all, loves these DIY projects that just plain rock. simple, efficient and so dang effective. you can grow a monster in a four inch pot with this system.
My only complaint with and eventually why I changed to soil/soiless mix. Cleaning the roots from the hydroton! (Which is much easier btw if you do it while it's still fresh and not dried up roots.)
When you have 50 to 60 gallons every time, it becomes quite a task. lol